Custom Overmolded Cables

An overmolded cable is a cable assembly that has been molded an end or ends to create a sealed connector or plug. Overmolding, injection molding, or molding a cable assembly is often done to help improve the performance and durability of the assembly. The process of molding, injection molding or overmolding can be done in many different ways using a variety of different compounds depending on the physical, mechanical and electrical requirements of the end product.

Custom molded cables are cable assemblies that are designed and manufactured to fit specific applications and requirements. These assemblies are used in a variety of industries, including automotive, aerospace, medical equipment, and telecommunications, among others.

Custom molded cables offer several advantages over traditional cable assemblies, including improved durability, resistance to environmental factors such as moisture, heat, and chemicals, and a more aesthetically pleasing appearance. Additionally, custom molded cable assemblies can be designed to fit into tight spaces and accommodate specific cable lengths and connector types.

Our engineers have extensive experience and a complete understanding of various wire and cable compounds, enable to provide a range of overmolding recommendations to assist you in choosing the correct compounds that are necessary.

All assemblies are under fully inspection to ensure their reliability and compliance. Depending on the cable assembly type, variety appropriate tests are performed, such as: short or open circuit, intermittent circuit, mis–wiring, hipot test, bending test, crimp pull off force.